Silicone and Polycarbonate

What is silicone?

Silicone is a kind of highly active adsorption material, belonging to the amorphous substance, insoluble in water and any solvent, non-toxic and tasteless, its main component is silicone dioxide chemical stability, in addition to strong alkali, hydrofluoric acid does not react with any substance.

Silicone has the characteristics of high absorption, good thermal stability, stable chemical properties and high mechanical strength. ‌

Translucent silicone film
Translucent silicone film

What is polycarbonate?

Polycarbonate is a kind of high molecular polymer containing carbonate group ‌. According to the structure of the ester group, polycarbonate can be divided into aliphatic, aromatic and aliphatic – aromatic types. Among them, aromatic polycarbonate has obtained industrial production because of its excellent mechanical properties, and has become the fastest growing general engineering plastic among the five engineering plastics.

polycarbonate
polycarbonate

How can silicone be made?

Silicone products are mainly divided into the following molding methods:

  • Molding: Usually by high temperature mold in the addition of vulcanizing agent solid silicone raw material through the vulcanization machine pressure, high temperature sulfur into solid molding. This production process is relatively simple, suitable for all silicone products.
  • Injection: This process is relatively high quality requirements, is the combination of liquid silicone and plastic. Its products show good thermal stability, cold resistance, excellent electrical insulation properties, so it has become an important material in the production design of health supplies, automobiles, baby products, medical supplies, etc.
  • Solid state transfer: This method uses a large amount of glue, the cost is high, and the processing is complex, it must add the mold plate and need to manually lift the mold core, the manpower is large, and the processing efficiency of the product is low, but it can avoid some appearance of the parting mold and product quality problems for some customers.

How is polycarbonate made‌?

At this stage, polycarbonate production generally has two methods: one is phosgene process; the second is the melting method.

Due to the highly toxic phosgene, coupled with the increasing attention of the public to environmental issues, the new PC production base is almost all using a more environmentally friendly melting method. Although the laboratory preparation of polycarbonate is only a one-step reaction, it is very simple, but in actual production, all raw materials must start from the most basic chemical products and complete the preparation step by step, which is a very complex systematic project.

Preparation method and process of polycarbonate
Preparation method and process of polycarbonate

Where can we use silicone?

Silicone phone case
Silicone phone case
  • Electronic and electrical appliances: silicone also has a variety of applications in the field of electronic and electrical appliances, such as the sealing ring of power sockets, the charging interface sealing ring of mobile phones, etc. These applications prevent the intrusion of dust and moisture, ensuring the proper operation of the equipment ‌.
  • Medical devices: Silicone is also used to make medical devices, such as catheters, drainage tubes and so on. These products are biocompatible, easy to clean and disinfect, and ensure patient safety ‌.
  • Maternal and infant products: silicone products have a wide range of applications in the field of maternal and infant, such as silicone spoons, bowls, dinner plates, pacifiers and so on. These products are non-toxic, odorless and safe for babies ‌.
  • Beauty and skin care: silicone is also widely used in the beauty field, such as face brush, makeup brush cleaning pad, powder puff and so on. These products can help users better beauty and skin care ‌.

Where can we use polycarbonate?

Building materials industry: polycarbonate sheet has good light transmission, impact resistance, resistance to ultraviolet radiation and the dimensional stability of its products and good molding processing performance, so that it has obvious technical performance advantages than the inorganic glass traditionally used in the construction industry.

Automotive manufacturing: Polycarbonate is suitable for the production of various parts of cars and light trucks, mainly concentrated in lighting systems, instrument panels, heating panels, defroster and polycarbonate alloy bumpers.

Packaging field: Because polycarbonate products have the advantages of light weight, impact resistance and good transparency, no deformation and transparency when washed with hot water and corrosive solutions, PC bottles have completely replaced glass bottles in some areas.

Polycarbonate packaging bag
Polycarbonate packaging bag

Why is silicone used in different fields?

Silicone has excellent physical and chemical properties. Silicone is a kind of polymer material composed of silicone and oxygen, which has the characteristics of flexible texture, strong plasticity and durability, and is suitable for the processing of various complex shapes ‌. In addition, silicone also has excellent temperature resistance, weather resistance and chemical stability, can maintain stable performance in extreme environments, insoluble in water and any solvent, in addition to strong alkali, hydrofluoric acid does not react with any substance ‌. These characteristics make silicone perform well in many fields.

Why are polycarbonates used in different fields?

Polycarbonate is a kind of carbonate polyester, colorless and transparent, with high impact strength, electrical insulation properties and good dimensional stability, with excellent chemical resistance, can resist a variety of acids, alkalis and oil erosion. However, it is not resistant to ultraviolet light and strong alkali, long-term exposure may lead to decreased performance, poor hydrolysis resistance, and is not suitable for products that are repeatedly subjected to high pressure steam.

When do you choose to use silicone or polycarbonate?

Because the silicone has excellent temperature resistance, corrosion resistance, and good flexibility and sealing performance, it is often used in high temperature, high pressure, high durability and often used in the need of high temperature resistance, high pressure, high durability and good flexibility and sealing;

Polycarbonate is a thermoplastic polymer material, with good mechanical strength, impact resistance and heat resistance, but also has good transparency and surface gloss, suitable for good mechanical strength, impact resistance, heat resistance, transparency and surface gloss occasions ‌.

How much silicone and polycarbonate costs need to cost?

From the perspective of material characteristics and application fields, the cost of polycarbonate is generally higher than that of silicone. However, the specific cost will also be affected by raw material quality, production process, market demand and other factors, so in practical applications, it needs to be evaluated according to the specific situation.

Silicone and Polycarbonate
Silicone and Polycarbonate

Conclusion

Silicone toys are becoming an indispensable helper in the parenting life of new parents due to their safety, softness, bite resistance, durability and environmental protection. Choosing the right silicone toys according to the baby’s age and needs can not only reduce the parenting pressure of parents, but also enhance the baby’s sensory experience and give the child a happy childhood!

Related Blog

Glazing Silicone and Putty Choose the right materials for the decoration

Glazing Silicone and Putty Choose the right materials for the decoration What is glazing silicone Glazing silicone is a kind of sealing material specially designed for glass and other building materials, which has excellent weather resistance. It is usually used for the sealing and bonding of glass curtain wall, aluminum curtain wall and building exterior wall. The main…
Read More Glazing Silicone and Putty Choose the right materials for the decoration

Anti-mold and anti-bacterial, baby bath toy for cognitive enlightenment – silicone baby bath toy

Anti-mold and anti-bacterial, baby bath toy for cognitive enlightenment – silicone baby bath toy As infants and young children grow, bathing is not only a daily cleansing activity, but also an opportunity for sensory exploration and parent-child interaction. As an experienced expert in the silicone industry, I am well aware of the special requirements for material selection and…
Read More Anti-mold and anti-bacterial, baby bath toy for cognitive enlightenment – silicone baby bath toy

Why Do I Need To Change My Baby’s Silicone Pacifier Regularly?

Why do I need to change my baby’s silicone pacifier regularly? Silicone pacifiers are pacifiers made of food-grade silicone, commonly used on baby bottles, that can withstand boiling disinfection, have high heat resistance and strength ‌. Silicone pacifiers are harder than latex pacifiers, but they are not easy to age, heat and corrosion resistant, and tasteless and odorless ‌….
Read More Why Do I Need To Change My Baby’s Silicone Pacifier Regularly?

About Jution Silicone &Rubber Co., LTD


Jution Silicone &Rubber Co., LTD  focus on custom silicone baby products for more than 15 Years. We are the OEM maker behind the silicone baby products brands. We support our partner silicone baby products from the idea to the market. Our manufacturing capabilities include the production of a diverse range of silicone products, such as silicone baby bibs, baby mats, and baby bowls, etc. We also can custom molded silicone, custom molded LSR, custom molded dripping injection dispensing silicone multi-colored products, custom tooling.